GEAR-BOXES
Usually, Gearboxes are mechanical devices that enable vehicles to function at different speeds according to the need of the driver and within the limitations of the engine and its capacity. Several firms are experts in producing helical Gear Box which operate on modular Concept of construction in compliance with standards with respect to sizes, dimensions. This technology enables economic mass production, massive Maintenance of stocks, amazing delivery period and convenience of servicing.
Venus Engineers make Helical Gear Box one built on modular Concept of construction conforming to is standards with respect to sizes, dimensions. This Provides economic mass production, Comprehensive Maintenance of stocks, favorable delivery period and easy of servicing
Housing
It is targeted to provide Gear Box with good quality cast iron, and that too with Torsion resistant housing in order to reduce the vibration and its effect and absorb the heat produced by the Engine. Providing the flexibility of producing as per the client’s requirements in all kinds of capacity required and give the option of housing of iron to client is also among the aims of the firms.
Gears and Pinions
The material used to produce pinion and Gear wheel is made of hard wearing special steel of graded quality in order to allow the individual load conditions. The selection of the raw material like module, foot profile are done in accordance with speeds, ration, and load requirements to give maximum tooth contact and overlap, thus ensuring most preferable meshing and running without any sound.
Shafts
Shafts pinions cut integral used in the manufacture of Gear Box consists of heat treated alloy steel bars or alloy steel forging. Except these, all other shafts are of heat-treated carbon steel and are finished to facilitate high precision tolerance by grinding.
Bearings
The huge success rate of Gear Box is because of the use of quality material and Anti-friction bearings of ample size to ensure that Gear Box have long service life. Anti-friction bearings are used to provide high efficiency, best center distance and accurate shaft alignment. Shaft extensions are fitted with best quality seals to stop oil leakage and dust entry.
Lubrication
In order to achieve the Normal speeds, splash lubrication by dipping gears in oil is provided. The oil level indicator located in the housing is to make sure a required amount of lubricant in the housing.
Cooling
In order to make sure that the heat generated within the gear units is spread and absorbed by a sufficiently large surfaced area of the housing for higher capacities, additional cooling by fans, cooling inside lower housing is used depending on heat dissipation requirement based on power to be transmitted and ambient temperature. Several options are provided to clients regarding some of the features like Shaft extension input/output, integral tooth male clutch with the output shaft and Special Seals.
To know more, please visit: Gear Box.
Venus Engineers 